Process Engineer II (MSAT) - Dayshift

A career at Resilience is more than just a job – it’s an opportunity to change the future.

Resilience is a technology-focused biomanufacturing company that’s changing the way medicine is made. We’re building a sustainable network of high-tech, end-to-end manufacturing solutions to better withstand disruptive events, serve scientific discovery, and reach those in need. 

For more information, please visit www.resilience.com

The Process Engineer II, will handle execution of technical aspects of product and/or process technology transfer to the site through successful completion of PPQ. This includes feasibility evaluations, design, execution, and documentation of engineering studies, component specification and evaluation, and all other activities required to support delivery of a complete, validated process to manufacturing. Individuals in this role work closely with facilities, Validation, PMO, Supply Chain, Operations, Quality, and technical experts performing transfers to the site to ensure process implementation to commercial manufacturing follows project timelines and corporate standards. After completion of PPQ, the Process Engineer leads improvement initiatives as the technical expert and acts as the first line of support for all project related work. Responsible for maintaining a strong relationship with Technical Operations and Quality areas, as well as, collaborating within Manufacturing and the Facility and with other Engineers. Serves as the single point of contact for all technical issues.

Job Responsibilities

• Ensures there is 1 technical process with centerlines, critical process parameters, material fit for use, and operating procedures are clear and delivers a capable process.

• Leads the following continuous process improvement efforts: changeover reduction, yield improvements, OEE improvements, maintenance reliability and waste reduction for improvement of automated pharmaceutical manufacturing equipment.

• Ensures success criteria for technology transfer and validation is clear and the process is capable for the merge into the Manufacturing/Facility process.

• Generates a variety of URS, FAT, SAT, commissioning, and IQ/OQ/PQ protocols/ reports.

• Coordinate and support Manufacturing/Facility improvement initiatives that define equipment data, equipment capabilities, utilization, efficiencies, and obsolescence. Manages life cycle of assets.

• Maintain external technical relationships and collaborates with equipment and material suppliers.

• Identify, develop, generate, and manage implementation of appropriate change controls to improve processes and address root causes identified in investigations.

• Perform and maintain risk management activities for new and existing processes / equipment.

• Initiate deviations and performs/facilitates the technical investigations and assessment of impacts.

• Authors and review documents including Standard Operating Procedures, Batch Records, Rework procedures and other forms. Author, review and approve validation and change control documents such as master plans, protocols, summary reports and change requests.

• Provides input and develops user requirements for new asset procurement.

• Provide engineering and project management services.

• Assist in the development of project justification and engineering proposals including providing input for capital planning process.

• Identify and support technical training requirements for Operations/Engineering/Maintenance for new and existing processes/equipment.

• Perform routine validation and periodic reviews activities.

• Supports and leads technical trouble shooting.

• On-call support as required.

• Key contact for regulatory inspections as technical process owner.

• Participates in annual product review process.

• Participates in biennial critical systems review process.

• Responsible for process validation required because of changes to validated processes within Manufacturing.

Minimum Requirements

• Training or experience in the applicable following technologies: mechanics, hydraulics, pneumatics, vacuum technology, electronics, programmable logic controllers, HMI, Historian/reporting, computerized systems, vision systems, refrigeration, test equipment for electrical and mechanical trouble shooting, aseptic/controlled environment, unit operations, formulation, packaging, process validation, cleaning validation, technology transfer, change control, applied statistics.

• Ability to support manufacturing operations through data analysis, deviation investigations, and root cause analysis

• Ability to develop proficiency in all the following disciplines: automation/ controls, packaging equipment, process/materials, maintenance, validation.

• Strong attention to detail and problem solving skills

• Self-starter

• Ability to work effectively with Manufacturing, Quality, Regulatory, and other technical teams

• Strong communication skills, both written and verbal

Preferred Background

• Bachelor’s degree in engineering, or related science

• Experience in GMP or regulated production environment.

• Experience in Project management

• Uses their insight to challenge and adapt current approaches/ways of doing things.

• Experience in Six Sigma/ analytical trouble shooting skills.

• Experience working in a LEAN manufacturing environment.

• Expertise in at least one of the following disciplines: automation/ controls, aseptic/ packaging equipment, process/materials, maintenance, validation

• Ability to coach and mentor peers.

Work Schedule

8 hours - Monday- Friday, The work schedule listed reflects the employee’s expected schedule at the time of hire. The Company reserves the right to modify work schedules at any time, with or without notice, based on business needs, operational requirements, or other considerations. Nothing in this description creates a guarantee of specific hours, days, or shift assignments.

Physical Requirements

Frequent (60-100% of time)

• Sitting

Occasional (20-60% of time)

• Standing
• Walking
• Wearing Personal Protective Equipment

Infrequent (<20% of time)

• Lift/Carrying 20lbs
• Working at Heights of 5 ft
• Bending
• Stooping
• Twisting
• Reaching
• Repetitive Motion
• Noise Exposure
• Operative Moving Machinery
• Chemical Usage
• Traveling

Sponsorship or support for work authorization, including visas, is not available for this position.

Resilience is an Equal Employment Opportunity Employer. Qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender perception or identity, national origin, age, marital status, protected veteran status, disability status, physical or mental disability, genetic information, or characteristic, or other non-job-related characteristics or other prohibited grounds specified in applicable federal, state, and local laws. Requests for reasonable accommodation can be made at any stage of the recruitment process.

Resilience offers employees a robust total rewards program including an annual cash bonus program, a 401(k) plan with a generous company match and our benefits package which is thoughtfully designed to support our employees with great healthcare (including medical, dental and vision), family building benefits, life and disability insurance, paid vacation, paid holidays, other paid leaves of absence, tuition reimbursement and support for caregiving needs. Our target base pay hiring range for this position is $70,000.00 - $96,250.00 per year. Actual base pay is dependent upon a number of factors, including but not limited to, the candidate’s geographical location, relevant experience, qualifications, skills and knowledge. Excited about Resilience? We encourage you to apply and start a conversation with one of our recruiters.