Sr. Automation & Controls Engineer, PCB (Starlink/Starmind)

SR. AUTOMATION & CONTROLS ENGINEER, PCB (STARLINK/STARMIND)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the globe. 

The PCB team is revolutionizing power generation for space applications through advanced printed circuit board (PCB) manufacturing. We're scaling production of PCB's to form the backbone for millions of next generation consumer facing devices that we ship directly to customers and businesses all over the world. From private homes, RVs, planes, or boats, this team plays an instrumental role in leveling the playing field for high-speed connectivity As a Sr. PCB Automation and Controls Engineer, you will design, build, and optimize controls and automation systems for the production of PCB manufacturing equipment and material movement mechanisms. This role requires a detail-oriented engineer passionate about safe electrical design, writing robust and elegant control code, and taking on total ownership of existing systems for optimization in addition to development of novel equipment, all while minimizing risks and maximizing efficiency in our cutting-edge PCB factory.

RESPONSIBILITIES:  

• Design, develop, and manage automation projects - including initial factory ideation, machine commissioning, proof of rate capability, and eventual hand-off to operational teams  
• Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications  
• Keep our factory safe and reliable by implementing ANSI/RIA15.06/OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment 
• Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot 
• Integrate individual equipment pieces into master SCADA and MES systems
• Design electrical systems compliant to NEC, NFPA, & UL508A regulations 
• Stay organized by creating schedules and budgets, and then motivate the team to achieve them  

BASIC QUALIFICATIONS:  

• Bachelor's degree in engineering, physics, or chemical discipline  
• 3+ years of experience with high-speed manufacturing, controls and automation, and/or programming 

PREFERRED SKILLS AND EXPERIENCE:  

• Master's degree in engineering, physics, or chemical discipline  
• 5+ years of experience with high-speed manufacturing, controls and automation, and/or programming 
• Excited by a quick and iterative design and manufacturing role 
• Proven ability to solve complex problems with simple solutions in both design and implementation stages 
• Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionally 
• Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe  
• Hazardous process expertise in an aerospace, oil and gas, or chemical industry where high pressure or hazardous systems for fluids or gasses were in use
• Experience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in

Electrical/Industrial Controls:  

• Electrical sizing of motors, valves, pneumatics, cables, circuit protection, VFDs, motor starters, various other motion systems  
• Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays  
• Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes 
• Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred) 
• Field bus networks, serial communication, Profinet and Ethernet communications 
• Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind 
• Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards  

Industrial Software:  

• PLC programming, preferably Siemens TIA Portal or Beckhoff TwinCAT structured text + ladder 
• HMI, SCADA, IoT (MQTT, OPC-UA), ignition systems with focus on user friendly navigation and machine health monitoring and control  
• Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP  
• Robotics programming, preferably ABB 
• Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation  

ADDITIONAL REQUIREMENTS:  

• Ability to work long hours and weekends as necessary to support critical milestones